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HBS-ARC-800

hbs-arc-800

HBS-ARC-800 Stud Welding Unit

ARC stud welding according to current standards.

Application

  • Especially suitable for thicker sheets of about 2 mm or higher

Process variants

  • Short cycle drawn arc welding
  • Drawn arc welding

Equipment

  • Welding with ceramic ferrule (series)
  • Welding with shielding gas (series)
  • Automation (optional)

Technical Data

Gas/Automation Series/Option
Welding range #4 to 1/2″, dia. 14 ga to 3/8″ (M3 to MR12, dia. 2 to 10 mm)
Welding material Mild steel, stainless steel
Welding rate 7 to 17 studs/min (depending on application and stud dia.)
Welding current 800 A
Welding time 5 to 1,000 msec
Primary power 230/460 V 3 phases, 50/60 Hz, 35 AT or 575 V, 3 phases, 50/60 Hz, 25 AT (alternative input voltages available)
Power source Transformer/Rectifier
Primary Cable 16.40′, 1/0 (5 m, 6 mm²), 460 V; max. cable length 98.42′ (30 m), 1/0 (6 mm²) at 400 V
Cooling Type F (temperature-controlled cooling fan)
Protection class IP 23
Operational and storage conditions According to current standards
Dimension L x W x H 18.50″ x 9.06″ x 8.66″ (470 x 230 x 220 mm) without handle
Weight 81.57 lbs (37 kg)
Order No. 230/460 V: 93-16-0702A (Gas), 93-15-0702A (Gas)575V: 93-16-0704A (Gas/Automation), 93-15-0704A (Gas/Automation)

Printable Specsheet

Advantages

Features

  • Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
  • Function monitoring – automatic function test following power-up; monitoring of all internal system functions
  • Display of error codes – on digital display
  • Lift test – for gap welding guns and welding heads

Structure

  • Extremely easy to operate
  • Compact
  • Robust – metal housing withstands rough treatment in shop and on site

Safety

  • With integrated mains filter (protection against voltage peaks)
  • Optimal for construction sites with large mains voltage fluctuations – use even with critical voltage supply (- 10% + 10%)
  • EMC test
  • High-voltage test with log
  • Retriggering lock-out – prevents welding on a welding element that has already been set
  • Thermal monitoring of transformer – automatic shutdown in case of overheating
  • Temperature-regulated ventilator – reduces noise and dust in the stud welding unit (greater system reliability)
  • Consistent separation of transformer and control unit – protects electronic components against dust and thermal loading
  • Control unit galvanically separated from welding lines – high degree of functional safety
  • Cooling-air tunnel – channeling of cooling air to the transformer protects electronic components against dirt and dust
  • Optimal protection against external interferences
  • Protection class IP 23
  • Also permits operation outdoors

Welding

  • Display – infinitely adjustable power setting; easy monitoring of all functions via LED displays; display of welding and gas-preflow time (optional: pneumatic feed time for automation); control and monitoring of all system functions
  • Powerful – built-in power reserves
  • Trouble-free changing of welding voltage polarity is possible by reconnecting the welding current and ground cables

Suitable stud welding guns

  • A 12, A 16, AI 06
  • CA 08
  • PAH-1 (only suitable for automatic version)
  • KAH 412, KAH 412 LA (only suitable for automatic version)

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