HBS-MPW-1010/2010
CNC Multi Production Welder
Application
- Basic milling operations (optional)
- Special applications like gluing, foaming etc. (on request)
Process variants
- Tip ignition (CD)
- Drawn arc welding (ARC)
- Short cycle drawn arc welding (SC)
Equipment
- Graphic user interface (Windows XP)
- Easy menu navigation
- Continuous path control
- CNC-programming according to DIN ISO 66025
- Very high welding capacity through intelligent program architecture
- Multilingualism
- Free zero point
- Quick change system for stud welding heads
- Fast and easy programming through user user-guided program editor
- Industrial-PC-controlled
- Hard disc with 60 GB memory capacity
- Rewelding function and continuation of the program after stop
- Flexible connectors for ground clamps
- Very short set-up time (a.e. automatic calibration of Z axes)
- Integrated display of cycle time and workpiece counter
Structure
- High-precision ball screw system
- High positioning accuracy of the unit through rugged design and linear guidance with ball bearings
- Clear welding cable guidance inside the energy chains
- Machine accessibility from all 4 sides through a side-mounted switchboard cabinet behind the Y working range
- Movable operating panel on rollers
- Wiring of machine and switchboard according to latest VDE regulation
- Detailed documentation of mechanical and electrical components
Options
- HBS-CAD with DXF-files converter and network interface card for external programming
- Modem for remote maintenance
- Flexible fixture concept
- Machine protection cover
- Customer-specific handling systems
- Single stud feeding PBZ
- Pneumatic clamp
- Workpiece down holder
- Spray regulator unit
- Turntable
- ARC welding with 400 V mains
Technical Data
| Working range | 49.21″ x 41.34″ (1,250 x 1,050 mm) MPW 1010; 49.21″ x 88.58″ (1,250 x 2,250 mm) MPW 2010 (maximum working range for up to 3 welding heads) |
|---|---|
| Welding range | #4 to 5/16″, dia. #4 to 5/16″ (M3 to M8, dia. 3 to 8 mm); dia. 3/8″ to 1/2″ (dia. 10 to 12.7 mm) only possible with modification |
| Stud length | 0.31″ to 1.57″ (8 to 40 mm) other lengths on request |
| Welding capacity | Up to 40 studs/min (depending on stud welding unit, stud type and positioning of stud) |
| Traverse speed | 196.85’/min (60 m/min) |
| Stud feeding | Automatic stud feeding (up to 3 different stud length per welding head) |
| Positioning accuracy of welded stud | ± 0.0059″ (± 0.15 mm) for steel and ± 0.008″ (± 0.2 mm) for aluminum (depending on work piece and stud geometry) |
| Positioning and repeat accuracy | ± 0.002″ (± 0.05 mm) |
| Stud welding head | KAH 412, alternative KAH 412 LA |
| Max. number of stud welding heads | 4 (up to 3 stud lengths per welding head possible) |
| Connections | Electrical: 400 V, 16 A (32 A), 50 Hz Pneumatic: 6 bar min./10 bar max./inner hose dia. 1/4″ (dia. 6 mm) |
| Motordriven Z-axis | Z = 0 to 4.53″ (0 to 115 mm) free programmable because of servo drive technology |
| Dimension L x W x H | 90.55″ x 92.52″ x 86.61″ (2,300 x 2,350 x 2,200 mm) MPW 1010; 137.80″ x 92.52″ x 86.61″ (3,500 x 2,350 x 2,200 mm) MPW 2010 |
| Order No. | According to project |
Advantages
Features
- High performance servo motors (Vmax = 48m/min)
- Up to 8 servo axis
- Very short change-over time
- Free programmable stroke of stud welding head (0 to 115 mm, optional up to 200 mm)
Safety
- Safety equipment according to customer requirement (Light barreer with fence or housing with protective door)
Welding
- High welding rates
- Fully automatic program sequence for welding
Suitable stud welding units
- CDM 2401 (AT)
- CDM 3201 (AT)
- ARC 800
- IT 1002
- IT 50
- IT 90
- SCD 3201
.